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CAPABILITIES . . .
ASSEMBLY
PLI has over 35 years of experience providing general and advanced assembly for all your design needs. Whatever your requirements may be, PLI strives to find a solution to suit your form, fit and function.
CAM CUTTING
PLI has several cutting tables, which allows us to meet the needs of large volume orders of major industries served. If your design specifications can be die cut, we have the capability to complete the task for you. Whatever your custom product may be, PLI is ready to exceed your highest expectations with prototyping capability and pre-production sampling available up to 3” thick.
Cam Cutting
COMPRESSION MOLDING
A method of molding in which the molding material, generally preheated, is first placed in an open, heated mold cavity. The advantage of compression molding is its ability to mold large, fairly intricate parts. Compression molding produces fewer knit lines and less fiber-length degradation than injection molding. PLI has the capabilities and experience to mold quality parts from most engineering designs. Give us a call today for more information!
FOAM & TAPE CONVERTING
PAK-LITE INC. is a factory authorized foam tape fabricator and converter for some of the most recognized companies in America. Included are 3M foam tapes, Rogers, Gaska Tape, Armacell, CCT and more
KISS CUTTING
PLI has the ability to kiss-cut foam gasket parts of thick non-rigid, as well as thin gage foam, rubber and foil materials that have PSA adhesive on 1 or 2 two-sides; or multiple thickness laminations of two or more materials. PLI can back slit liners for specific applications with release liners. Call us today for more technical specifications and details.
Kiss Cutting
LAMINATING
Extrusion laminating to foam, rubber, films and nonwovens. Applications in medical, marine, automotive, industrial, military and flooring. We specialize in the lamination of all foam materials like PE polyethylene, PP polypropylene, EVA, open-cell, closed cell, cross-link foam, rubber materials, felts, fleece and nonwovens. PLI’s advanced converting and engineering capabilities has been a premier trademark for our continued success.
Laminating
PROTOTYPING
The ability to provide customers with pre-production parts to ensure Form, FIT and Function prior to final design or production release.

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Prototyping
ROTARY DIE CUTTING
Precision foam die cutting to foam parts and gaskets. Laminated and cutting with a variety of adhesive materials. These materials can include neoprene, nonwovens, foils, foams, rubber neoprene and other composites for automotive and marine
Rotary Die Cutting
SPOOLING
PLI offers custom contract spooling services and adjustable traverse-winding services to 30 " provide manufacturers with vastly longer lengths of thin PSA gasket materials. A full range of spooling patterns are available to optimize the stability and pattern which best suits your materials.
Spooling
SKIVING
PLI offers automated bun splicing ability allows for skived materials (as thin as 1mm) such as expanded rubber (neoprene), natural and synthetic, open and closed-cell foams, sponge rubber, EVA, PE foam, PVC foam, felt, plastics, and similar materials for cutting with dies.
Skiving
THERMOFORMING
Thermoforming is a manufacturing process used for making thermoplastic sheet or film. In this process thermoplastic sheet is formed into three-dimensional shapes by clamping the sheet in a frame, heating the sheet to make to soft and then applying differential pressure to make the sheet conform to the shape of a mold or die. The sheet or film is heated between infrared, natural gas or other heaters to its forming temperature.
Thermoforming

Phone: 800-449-9460
PAK-LITE, INC.
E-mail: sales@pliusa.com