Extrusion Coating and Thermal Lamination

IR heat thermal laminating to foam & nonwovens with multiple layers, powder drop coating, PSA and single pass lamination of both sides of a material are some of the advantages PLI offers its customers when laminating foam or nonwoven materials.

Kiss Cutting

PLI has the ability to kiss-cut foam gasket parts of thick non-rigid, as well as thin gage foam, rubber and foil materials that have PSA adhesive on 1 or 2 two-sides; or multiple thickness laminations of two or more materials. PLI can back slit liners for special applications.

Contract Spooling

Custom contract spooling services and adjustable traverse-winding services to 30 " provide manufacturers with vastly longer lengths of thin PSA gasket materials. A full range of spooling patterns are available to optimize the stability and pattern which best suits your materials.

Skiving

Automated bun splicing ability allows for skived materials (as thin as 1mm) such as expanded rubber (neoprene), natural and synthetic, open and closed-cell foams, sponge rubber, EVA, PE foam, PVC foam, felt, plastics, and similar materials for cutting with dies.

Custom Plastic Fabrication

PLI manufactures custom plastic parts to our customer’s specifications. We have a wide variety of processes including vacuum thermoforming, injection molding and assembly.

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Acoustic Foam Solutions

Acoustic foam parts for applications in automotive, marine, HVAC, construction and manufacturing applications. Acoustical foams can also control vibration, rattling, as well as sound abatement. Foam gaskets and seals.

Rotary Die Cut Gaskets

Precision foam die cutting of foam parts and gaskets. Laminated and cut with a variety of adhesive materials. These materials can include neoprene, nonwovens, foils, foams, rubber neoprene and other composites for automotive and marine.

Attachment Tapes

PLI offers "slit to width" capabilities for customers seeking custom applications of pressure sensitive materials. We can convert your adhesive tape into rolls that meet your customized requirements. Material can be razor cut, crush cut, or baloney slit. We have the ability to slit tape and foam material to as narrow as 1/8" wide.

Nibbed Materials

PLI custom manufacturers nibbed for a wide variety of vehicles. Whether
it’s floor liners, mats, mud guards, tire covers or custom molded designs.

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Commercial and Industrial

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$1,000 minimum